Esco mining equipment for the mining industry

Some time ago, we talked about 3 buckets 22m³ for 6040 FS (430 t). Each bucket is equipped with Esco NEMISYS ESCO N1 tips, N1 lip shrouds. After delivery, installation and technical inspection, One of them is working.

What are the profits for the customer ?

• Avoid any cracks in the side wall visor.

• Increase machine performances in terms of production rate, maintenance downtimes.

• Decrease production costs.

Step one on manufacturing plant

After reception of cast lip from Italy plant, manufacturing of visor and backdoor on Chinese Esco manufacturing plant. And packaging and loading from manufacturing plant.

Step two on site

Delivery and reception by our team on site.

What we did ?

• Disassembly of the OEM bucket (visor and backdoor).

• Assembly of Esco visor on Esco backdoor.

• Fixing on the machine n°1 completed:

Next Step: bucket number 2 to be assembled the same way and to be fixed on machine FS002. Bucket number 3 will be for spare.

Well done mining team and thanks to

Emmanuel KWASSI and Ibrahim AMAN our welders on site for operation coordinating

All « Transport International » team for the shipment monitoring.

Thomas BRUNO for back office follow up.

Chaimae GHOUMIT for the welder roaster monitoring and management.

Olivier MARTY for coordination with all the Esco SA team.

Adrien BOUVET and Alexandre FIN for the technical support.

Mathieu PRAT and Sébastien RIQUE, because this is the achievement of a long-term negotiation with the customer.

These are the first 6040FS Esco buckets delivered in Western Africa zone by Haladjian.

To be continued:

Bucket follow up on site (GET lifetime, cost per hour, cost per ton extracted). The good quality of your welds is an important part of your buckets because without it, your activity is stopped. Our field experts are able to carry out expert assessments of your machines and suggest maintenance operations to be carried out.

If you want to get more information about our Bucket assessment, contact our mining team at mining@haladjian.fr. They will also provide you many information about all mining wear parts you might need information about.         

Haladjian Mining: mining expertise at the heart of your mining production challenges

Haladjian Mining is a mining company specialized in providing mining equipment and mining services to the mining industry. Recently, our mining experts conducted work on two LH621 and LH521 underground buckets. The objective was to upgrade the buckets with the LHD ESCO Corporation tooth and shroud system.

Hard work for easier production and better protection of the mining equipment that deteriorates faster in underground mining conditions. It is possible to strengthen your mining equipment with Haladjian Mining solutions. First, our mining experts and advisors will recommend you the mining wear parts, mining undercarriage and mining mechanical parts that suit best the type of mining equipment you use. They also know very well the impacts of minerals extraction on the resistance of you mining equipment. Your material might need new parts or just rebuild programs and maintenance planification. That is part of the services we offer to all our partners. We provide maintenance for mechanics mining equipment, mining welding expertise and mining equipment stock management support.

Rebuild solutions for your mining equipment life duration

We offer rebuild solutions in order to extend the life duration of your mining machines. Our rebuild programs function thanks to the combination of skilled technicians, state-of-the-art facilities and high-tech tools. It allows us to accurately assess your needs and perform timely and effective mining component rebuilds. We offer different solutions like:

• Mining rebuilt kit: All you need to rebuild yourself the component for mining applications. Parts replace systematically by OEM Specifications
• Mining component Rebuilt: Rebuild your own mining component by our team. Parts are inspected and charged additionally to the basis kit if they don’t meet OEM Specifications. This will take two or three month process.
• Mining component outright: Available on shelves, no core return are needed.Costly downtime is limited to the time required to replace the failed mining component
• Mining component Exchange (PEX): Available ready to be send, component PEX limit downtime and reduced component costs. We send you mining component unit shipped for quick change out and customer core is send to Haladjian rebuild center. We repair and service to OEM specifications for next customer

Esco tooth and shroud systems

Haladjian Mining is an Esco official distributor of all type of mining equipment such as mining engine parts, mining shrouds, mining excavator buckets, etc. We are proud of being able to provide to all our clients the Esco Ultra Edge LHD Lip system. A shroud system that sets high standards in underground LHD applications with a sophisticated and well-designed lip configuration.

This underground mining lip system increases the shroud lifespan by 66 % and generates up to 25% reduction in operating costs of ground engaging tools. The sharper profile of the Ultra Edge Esco lip system improves penetration capacities of all underground mining machinery and reduces energy use in the long term. Our mining experts are trained to upgrade mining underground buckets like they did in this case. A success and a work well done that was sold and shipped to a customer in West Africa where Haladjian operates thanks to mining teams present in countries such as Burkuna Faso, Mali or Senegal. Read our pages dedicated to the Esco tooth or to the Esco Lip systems for more information about the mining equipment we provide to our clients.

Any question or enquiry please contact us. Customer Support :on mining@haladjian.fr or on +334 90 39 39 23.

Haladjian Mining is a company specialized in services and assistance for the mining industry. We operate from countries like Senegal, Burkina Faso and elsewhere throughout West Africa. Logistics and assistance are key to the success of mining projects. Mining compagnies need a reliable partner to provide all the mining equipment needed all the long of mining operations.

Mining equipment stock management

Haladjian Mining provides mining equipment like mining wear parts or mechanical parts for ground engaging tools and crushing machines, services like welding assistance and on site training for mining operators.

We also engage in long partnerships with compagnies of the mining industry thanks to our expertise in mining equipment stock management. An issue that – if not dealt with correctly – can be source of many inconveniences for mining operations. That’s why we have developed contract agreements that allow us to assist and take in charge mining equipment stock management on the behalf of mining compagnies. We plan their needs while they extract minerals. The contract mostly provides services such as:

• Standardization of GET and mining tools for your fleet
• Recommendation on mining wear parts, GET planning and mining mechanical parts
• Establishment of a buffer stock, stock replenishment

Support and planning of mining equipment stocks for the mining industry

Recently in West Africa, one of our clients with a contract agreement was delighted to see arriving brand new and reliable esco mining equipment. After having received seventeen ESCO Corporation lips assembly and one bucket, we were able to quickly organize the conversion of his entire fleet with the less possible impacts on his mining operations. The planning of this fleet conversion was left to us.

The contract agreement included:

• All buckets’ lips assembly installation by our expert’s welders flying team.
• A 2-year contract for the supply of GET, cutting edges (dozers, graders) and undercarriage with setting up of a consignment stock on site.
• And a full-time technician on site for inspections of buckets, undercarriage and for stock management.

Thanks to our mining experts and to Haladjian Mining ties in West Africa, all took place in accordance with the plan.  The client was able to have quickly to his disposal esco tooth and lips systems.

Haladjian Mining: assistance and support to the mining industry in West Africa

Having deployed infrastructures, logistics and mining experts in West Africa, we are able to organize contract agreements with mining equipment stock management services close to where our client’s mining activities take place.

We can deploy express supply in case of machine breakdown. Our warehouses are situated in :

• BURKINA FASO with a warehouse in Ouagadougou
• SENEGAL with warehouse based in Dakar

Our teams of mining experts have long experience working for the industry in Africa while Haladjian Mining is a long-lasting company specialized in services and supply of parts and mining equipment on the African soil. We also conduct operations through other West African countries implantations such as Mali, Ivory Coast, Liberia, Ghana, RDC, Eritrea and Mauritania.

You want to set up this kind of contract? contacts us at mining@haladjian.fr or +33 490 39 39 23. Check our dedicated pages to the Esco tooth systems and the Esco lips systems in order to have a quick view of the mining wear parts that will suit your expectations. And read our other articles about Esco Mining equipment, mining conversion and mining wear parts to have access to more information about the type of mining equipment and services we can supply you with.

Esco MaxDRP™ Ripper GET solution supplier

Haladjian Mining offers a full line of ESCO Corporation rippers systems for your mining dozers.

Watch this video about the ESCO® MaxDRP™ Ripper GET System Solution.
With an improved design for greater penetration, the MaxDRP™ Plus Ripper system delivers increased productivity and wear life for your dozer.

Our mining experts will provide you with all what you need to know about the OEM wear parts and components. In the case of the ESCO® MaxDRP™ Ripper GET System Solution, this Esco ® mining equipment has many benefits:
– Easy to install and remove
– Reusable pin and collar resulting in replacement cost savings
– ESCO® alloys and point shapes provide up to 25% longer wear life
– Reduced maintenance costs
– Slimmer profile improves loading You will find more information about our the mining wear parts Haladjian Mining can supply you for your ground engaging tools. Read about our Esco® tooth and lips systems that can make the difference in terms of productivity and resistance of your mining equipment.

Mining industry needs constant equipment and machine assistance. It’s a matter of keeping productivity going while making sure machines are always operational and efficient. The Haladjian mining conversion program provides the type of assistance all mining company is looking for.

Whether you require some bucket expertise or maintenance or even a mining welding team to execute planned critical repairs, Haladjian can deliver the mining welding expertise  required to ensure you get the best maintenance and upgrade for your equipment.

It is what one of our welding experts did through the Haladjian mining conversion program for this Esco lip assembly that needed upgrading. Our highly skilled technician used all his skills to fulfill his mission which consisted in extending and reinforcing the productivity and the resistance of this crucial mining wear part.

This came after a careful analysis of the customers’ needs. Generally, our mining assistance consists in four main steps:

• On-site assessment of your mining welding needs with result-oriented approach
• Production and delivery of specifications and detailed 3D diagrams
• Manufacture or refurbishment of your buckets by mining welding specially adapted to your operational challenges and working conditions
• Performance supervision, analysis and monitoring of fuel consumption, production, and maintenance costs​

The mining conversion program of Haladjian Mining has been developed to support miners in the improvement of their annual yield while reducing machinery downtime and operating costs.Haladjian Mining provides also mining rebuild services or training and assistance services for the mining industry. Check other articles about what we do in terms of mining conversion and what kind of Esco equipment we are specialized in.

Check our dedicated pages to the Esco tooth systems and the Esco lips systems in order to have a quick view of the mining wear part that will suit your expectations.

Haladjian Mining conducts its operations the closest from where its clients’ mining activities take place. Our warehouse in Dakar received Esco teeth systems for one of our West African clients. From there, our mining experts based in Dakar will be able to transport the mining equipment wherever our client is located. Our West African based activities allow us to be reactive and efficient in problems solving issues. We can conduct operations through west african countries such as Mali, Burkina Faso or Senegal but also Guinea, Ivory Coast, Liberia, Ghana, RDC, Eritrea, Mauritania and make sure you have a secure supply of mining wear parts and mining mechanical parts. Our warehouse in Ouagadougou is also a strong asset in our African activities. Haladjian is committed to providing you with mining solutions wherever your operations take place. 

Our team of mining experts is specially trained for working on the conversion of your mining equipment. Haladjian Mining provides to the mining companies services and assistance. We are specialized in services like mining wear parts, mining undercarriage, mining mechanical parts or mining welding. Many case studies allow us to illustrate the kind of mining assistance we do. In this case, we have operated the mining conversion of a bucket thanks to the intervention of our mining experts. The operation consisted in a lip conversion with an Esco® 85SV2 system and in a Esco® wing shroud installation. We also implemented wear package modifications for a better miningbucket protection. Haladjian Mining is an official Esco dealer that provides mining companies with highly engineered mining equipment like tooth systems, blades, end bits or shrouds. Check our pages dedicated to the Esco tooth sytems and the Esco lip systems and find the type of mining wear parts that will best suit your needs.

Our actions:
– Lip conversion in Esco® 85SV2.
– Esco® wing shroud installation for better wing protection.
– Wear package modification for a better bucket protection.